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          Proved Technology for Critical Powertrain Parts
          The engine block and transmission housing are the heaviest partsin the powertain system. The lightweightening of powertrain components is an inevitable means under the development trend of energy saving and emission reduction of automobiles. For trucks, replacing the traditional cast iron transmission housing with aluminum can reduce the weight of a single unit up to 100 kg. Additionally, it can greatly reduce production costs and energy consumption.

          Application Highlights

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          Heavy-duty Die Casting Machines

          Automobile engine blocks and transmission housings of heavy-duty trucks are large in volume and weight, requiring the use of 2500-5000 tonnage heavy-duty die-casting machines.

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          Innovation Advantages

          Changing from gravity casting iron parts to aluminum alloy die castings with thinner average wall thickness reduces the weight of parts by more than 70%.

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          Core Technology

          To fulfill the requirements of automotive parts for high-quality and traceability, the system is equipped with a high performance injection unit to provide strong filling capability and short pressure build-up time. The real-time control technology is used to ensure the stability of processes.

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          Process Technology

          Combined with automatic insertion technology, it can achieve fully automatic die-casting production. The annual output of a single production line can exceed 100,000 units. We also provide one-stop solutions for customers.

          Powertrain Parts Application

          Four cylinder engine block

          Four cylinder engine block

          Cylinder block assembly

          Cylinder block assembly

          Transmission housing of heavy-duty trucks

          Transmission housing of heavy-duty trucks

          下缸體Bed Plate

          下缸體Bed Plate

          變速箱殼體Tranmission Housing

          變速箱殼體Tranmission Housing

          重型卡車變速箱殼體Truck Tranmission Housing

          重型卡車變速箱殼體Truck Tranmission Housing

          Relevant Recommendation
          Relevant Products
          Relevant Technologies
          The Unique Rapid Pump Feeding Technology for LEAP Machine

          The Unique Rapid Pump Feeding Technology for LEAP Machine

          Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

          ORCA Control System

          ORCA Control System

          Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

          Yi-Cast Injection System

          Yi-Cast Injection System

          With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

          Highly Integrated Die-Casting Cells

          Highly Integrated Die-Casting Cells

          It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

          Re-designed Clamping System

          Re-designed Clamping System

          Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

          Service Process

          01
          Process/Mold Analyse and Design
          • Raw materials selection
          • Product design
          • Mold flow analysis
          • Mold design suggestion
          02
          Equipment Selection Suggestions
          • Product performance
          • Product quality
          • Ease of use
          • Safety requirements
          03
          Whole Plant Planning Advice
          • Planning of production line
          • Arrangements for people, machines, and materials according to process flow
          • Peripheral automation
          • Smart connection
          04
          Delivery Solutions
          • Professional installation and debugging
          • On-site operation training
          • Molding process training
          05
          After Sales Solutions
          • YFO services
          • Preventive maintenance
          • Device upgrade
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          Application Highlights
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